Ultra light weight constructions


Ultra light weight constructions

Robotic endless filament winding is an automated industrial technology utilizing different types of strand textiles such as carbon, glass, natural fibers as flax or basalt fabricated under tension to produce extremely rigid and/or flexible parts specifically for the application needed. While traditional winding techniques are generally limited to rotating symmetrical parts, this innovation is calibrated for 3D complexity due to the fabrication process and 9 axis freedom of production. Bionic design at reasonable cost is the result.

Gradel’s advantage over traditional techniques is that we have the ability to orient stiffness according to the desired functions and load cases and have the latest computational power to help with your design challenge in house. Thus, creating intelligent ultralight structural components that can reduce weigh down to 70% compared to their counterparts. The advantages of the process are almost limitless due to the flexibility of the material and robotic systems.

The targeted networking of industrial structures in an effective networking of efficient software applications is of high importance. The process from the idea and concept through simulative development and testing to the final production of the component. This is where our process technology comes in for ultralightweight construction, as the product creation process can be accelerated with this innovative method. Here, calculation and simulation determine the entire subsequent product creation process – the process technology is derived on calculation/simulation-driven, based on the principle “form follows force”. Therefore, we also speak of a full digital process chain.  Gradel prides itself on having a “design to production” mentality with on-staff experts as well as key partners for help guiding you through the entire process to guarantee a seamless production experience.

Gradel Bracket ULW
Gradel Satilite ULW
Gradel Compression ULW
Gradel Bracket metal and carbon ULW
Gradel APA ULW

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David Macieira

T  : +352 39 00 44 21
F : +352 39 88 57

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