LEAP Engine Support Production for Safran Hyderabad
Led detailed engineering and AIT for engine support machine, building on Safran’s preliminary design at Hyderabad LEAP MRO facility
Safran SPIDER
We are proud to announce our contribution to Safran’s newly inaugurated LEAP engine Maintenance, Repair, and Overhaul (MRO) facility in Hyderabad, India—an ambitious and strategically significant project for the global aerospace industry. For the Safran Group, the Hyderabad complex represents its largest MRO operation worldwide outside of France, underscoring both its scale and its importance within Safran’s international service network. Being selected to support such a landmark initiative reflects the confidence placed in our engineering expertise, manufacturing capabilities, and project execution standards.
Our team played a comprehensive role in the development and deployment of critical equipment now fully operational on site. From detailed engineering drawings and structural studies to manufacturing management, assembly, validation, and final commissioning, we ensured that each stage of the process met the highest levels of precision, safety, and performance. The project demanded close coordination across multidisciplinary teams, rigorous adherence to aerospace quality standards, and a proactive approach to technical problem-solving to meet strict operational timelines.
A key aspect of our involvement was the adaptation and optimization of specialized equipment to meet the unique requirements of the LEAP engine MRO environment. Through detailed structural analysis and engineering assessments, we refined designs to enhance durability, stability, and long-term operational reliability. Our structural studies ensured that each system could withstand demanding service conditions while maintaining precision alignment and repeatability—critical factors in aerospace maintenance operations. These adaptations not only improved functionality but also contributed to increased efficiency and reduced lifecycle costs for the facility.
We also successfully managed the production of the first four prototypes, which served as foundational units for validation and on-site integration. These prototypes underwent rigorous testing and verification processes to ensure compliance with both Safran’s technical specifications and international aerospace standards. Their successful commissioning marked a significant milestone in the project, demonstrating the robustness of our engineering methodology and the effectiveness of our manufacturing oversight. The lessons learned during this phase further strengthened the final deployment process and reinforced best practices for future series production.
Beyond the technical achievements, our participation in this project has had a strong positive impact on our organizational capabilities. It has deepened our experience in large-scale international aerospace programs, strengthened our expertise in high-precision industrial equipment, and reinforced our ability to collaborate effectively with global industry leaders. Contributing to a facility of this magnitude not only supports the operational excellence of Safran’s LEAP engine program but also enhances our own technological and project management maturity.
As the Hyderabad MRO facility begins full-scale operations, we look forward with optimism to future collaborations of this caliber—and even greater scope. This project represents more than a successful delivery; it is a foundation for long-term partnership, innovation, and shared growth within the aerospace sector. We remain committed to advancing engineering excellence, delivering high-performance industrial solutions, and supporting strategic aerospace infrastructure worldwide.